Last Modified: 04-05-2023 |
6.11:8.1.0 |
Doc ID: RM100000000VIF6 |
Model Year Start: 2016 |
Model: Sienna |
Prod Date Range: [12/2015 - 08/2016] |
Title: 2GR-FE INTAKE / EXHAUST: INTAKE MANIFOLD: REMOVAL; 2016 MY Sienna [12/2015 - 08/2016] |
REMOVAL
PROCEDURE
1. DISCHARGE FUEL SYSTEM PRESSURE
(See page
)
2. REMOVE AIR CLEANER AND HOSE
(See page
)
3. REMOVE WATER BY-PASS HOSE
4. REMOVE NO. 2 WATER BY-PASS HOSE
5. REMOVE INTAKE AIR SURGE TANK ASSEMBLY
(a) Disconnect the union to check valve hose.
|
|
(b) Loosen the clip and disconnect the ventilation hose assembly.
|
|
(c) Disconnect the throttle body connector and wire harness clamp.
|
|
(d) Disconnect the No. 1 fuel vapor feed hose.
|
|
(e) Disconnect the vacuum hose and the hose clamp.
|
|
(f) Disconnect the intake air control valve connector.
|
|
(g) Remove the bolt and separate the No. 1 surge tank stay from the intake air surge tank assembly.
|
|
(h) Remove the bolt and separate the throttle body bracket from the intake air surge tank assembly.
|
|
(j) Using a 5 mm socket hexagon wrench, remove the 4 bolts.
(k) Remove the intake air surge tank assembly and 3 air surge tank to intake manifold gaskets.
6. REMOVE FUEL HOSE PROTECTOR
7. REMOVE NO. 2 ENGINE MOUNTING STAY RH
(a) Remove the 2 nuts, 2 bolts and the No. 2 engine mounting stay RH.
|
|
8. DISCONNECT FUEL TUBE SUB-ASSEMBLY
9. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY
10. REMOVE INTAKE MANIFOLD
(a) Remove the 6 bolts, 4 nuts and the intake manifold.
|
|
(b) Remove the 2 intake manifold to head gaskets.
|