2GR-FE FUEL: FUEL SENDER GAUGE ASSEMBLY: REMOVAL; 2016 MY Sienna [12/2015

Last Modified: 04-05-2023	6.11:8.1.0	Doc ID: RM100000000VIE1
Model Year Start: 2016	Model: Sienna	Prod Date Range: [12/2015 - 08/2016]
Title: 2GR-FE FUEL: FUEL SENDER GAUGE ASSEMBLY: REMOVAL; 2016 MY Sienna [12/2015 - 08/2016]

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE

2. REMOVE CHARCOAL CANISTER PROTECTOR

3. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

4. DRAIN FUEL

5. REMOVE CENTER EXHAUST PIPE ASSEMBLY (for 2WD)

6. REMOVE NO. 1 FUEL TANK HEAT INSULATOR (for 2WD)

7. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)

(See page )

8. DISCONNECT FUEL TANK VENT HOSE

9. DISCONNECT CHARCOAL CANISTER OUTLET TUBE SUB-ASSEMBLY

10. REMOVE REAR FLOOR NO. 2 CROSSMEMBER BRACE LH

11. REMOVE FUEL TANK FILLER HOSE COVER

12. REMOVE FUEL TANK ASSEMBLY

13. REMOVE FUEL TANK TO FILLER PIPE HOSE

14. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Widen the tip of the tube joint clip and pull out the clip in the direction indicated by the arrow.

NOTICE:

Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
The fuel tube connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
Do not use any tools.
Do not bend or twist the tubes.
Protect the contact surface by covering it with a plastic bag.
If the connector is stuck, push and pull on the parts to separate them.

(b) Pull the fuel tank main tube out of the fuel suction with pump and gauge tube assembly to disconnect it.

15. REMOVE FUEL PUMP GAUGE RETAINER

16. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

17. REMOVE FUEL SUCTION TUBE SET GASKET

18. REMOVE FUEL SENDER GAUGE ASSEMBLY

(a) Disconnect the fuel sender gauge connector and disengage the harness clamp.

NOTICE:

Do not damage the wire harness.

(b) Release the lock as shown in the illustration and remove the fuel sender gauge by sliding it.