| Last Modified: 04-05-2023 | 6.11:8.1.0 | Doc ID: RM100000000VICZ |
| Model Year Start: 2016 | Model: Sienna | Prod Date Range: [12/2015 - 08/2016] |
| Title: 2GR-FE ENGINE MECHANICAL: ENGINE UNIT: REMOVAL; 2016 MY Sienna [12/2015 - 08/2016] | ||
REMOVAL
PROCEDURE
1. INSTALL ENGINE ON ENGINE STAND
(a) Install the engine onto an engine stand with the bolts.
2. REMOVE ENGINE HANGER
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(a) Remove the 4 bolts and 2 engine hangers. Text in Illustration
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3. REMOVE INTAKE AIR SURGE TANK ASSEMBLY
![2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: INTAKE MANIFOLD: REMOVAL+](/t3Portal/stylegraphics/info.gif)
4. REMOVE NO. 1 SURGE TANK STAY
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(a) Remove the bolt and No. 1 surge tank stay. |
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5. REMOVE THROTTLE BODY BRACKET
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(a) Remove the bolt and throttle body bracket. |
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6. REMOVE IGNITION COIL ASSEMBLY
7. REMOVE NO. 2 ENGINE MOUNTING STAY RH
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(a) Remove the bolt and No. 2 engine mounting stay RH. |
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8. REMOVE FUEL HOSE PROTECTOR
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(a) Remove the 2 bolts and nut, and then remove the fuel hose protector. |
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9. REMOVE INTAKE MANIFOLD
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(a) Uniformly loosen and remove the 6 bolts and 4 nuts. |
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(b) Remove the intake manifold and 2 gaskets.
10. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH
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(a) Uniformly loosen and remove the 6 nuts. |
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(b) Remove the exhaust manifold sub-assembly RH and gasket.
11. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE
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(a) Remove the oil level dipstick. |
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(b) Remove the bolt and No. 2 engine oil level dipstick guide.
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(c) Remove the O-ring from the No. 2 engine oil level dipstick guide. |
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12. REMOVE NO. 2 MANIFOLD STAY
13. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
14. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH
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(a) Uniformly loosen and remove the 6 nuts. |
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(b) Remove the exhaust manifold assembly LH and gasket.
15. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
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(a) Remove the 5 bolts and V-ribbed belt tensioner assembly. |
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16. REMOVE NO. 2 TIMING GEAR COVER
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(a) Remove the 2 bolts and No. 2 timing gear cover. |
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17. REMOVE WATER PUMP PULLEY
18. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY
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(a) Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate. |
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19. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY
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(a) Remove the bolt and No. 1 vacuum switching valve. |
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20. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY
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(a) Using a deep socket wrench, remove the engine oil pressure switch assembly. Text in Illustration
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21. REMOVE KNOCK SENSOR WIRE
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(a) Disconnect the 2 knock sensor connectors and knock sensor wire connector. |
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(b) Disconnect the 2 clamps and remove the knock sensor wire from the engine assembly.
22. REMOVE KNOCK SENSOR
23. REMOVE ENGINE COOLANT TEMPERATURE SENSOR
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