Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000VIAC
Model Year Start: 2016 Model: Sienna Prod Date Range: [12/2015 - 08/2016]
Title: 2GR-FE (ENGINE CONTROL): SFI SYSTEM: P0351-P0356; Ignition Coil "A" Primary / Secondary Circuit; 2016 MY Sienna [12/2015 - 08/2016]

DTC

P0351

Ignition Coil "A" Primary / Secondary Circuit

DTC

P0352

Ignition Coil "B" Primary / Secondary Circuit

DTC

P0353

Ignition Coil "C" Primary / Secondary Circuit

DTC

P0354

Ignition Coil "D" Primary / Secondary Circuit

DTC

P0355

Ignition Coil "E" Primary / Secondary Circuit

DTC

P0356

Ignition Coil "F" Primary / Secondary Circuit

DESCRIPTION

HINT:

  • These DTCs indicate malfunctions relating to the primary circuit.
  • If DTC P0351 is stored, check the No. 1 ignition coil assembly circuit.
  • If DTC P0352 is stored, check the No. 2 ignition coil assembly circuit.
  • If DTC P0353 is stored, check the No. 3 ignition coil assembly circuit.
  • If DTC P0354 is stored, check the No. 4 ignition coil assembly circuit.
  • If DTC P0355 is stored, check the No. 5 ignition coil assembly circuit.
  • If DTC P0356 is stored, check the No. 6 ignition coil assembly circuit.

A direct ignition system is used on this vehicle.

The direct ignition system is a 1-cylinder ignition system in which each cylinder is ignited by one ignition coil assembly and a spark plug is connected to the end of each secondary wiring. A powerful voltage, generated in the secondary wiring, is applied directly to each spark plug. Spark of the spark plugs passes from the center electrode to the ground electrodes.

The ECM determines the ignition timing and transmits the ignition signals (IGT) to each cylinder. Using the IGT signal, the ECM turns the power transistor inside the igniter on and off. The power transistor, in turn, switches on and off the current to the primary coil. When the current to the primary coil is cut off, a powerful voltage is generated in the secondary coil. This voltage is applied to the spark plugs, causing them to spark inside the cylinders. As the ECM cuts the current to the primary coil, the igniter sends back an ignition confirmation signal (IGF) to the ECM, for each cylinder ignition.

DTC No.

DTC Detection Condition

Trouble Area

P0351

P0352

P0353

P0354

P0355

P0356

No IGF signal to ECM while engine running

(1 trip detection logic)

  • Ignition system
  • Open or short in IGF1 or IGT circuit (1 to 6) between ignition coil assembly and ECM
  • No. 1 to No. 6 ignition coil assemblies
  • ECM
  • Reference: Inspection using an oscilloscope
  • While cranking or idling the engine, check the waveform between terminals IGT (1 to 6) and E1, and IGF1 and E1 of the ECM connectors.

    HINT:

    The wavelength becomes shorter as the engine speed increases.

    Item

    Content

    ECM Terminal Names

    Between IGT (1 to 6) and E1

    Between IGF1 and E1

    Tester Range

    2 V/DIV., 20 ms./DIV.

    Condition

    Idling with warm engine

MONITOR DESCRIPTION

If the ECM does not receive any IGF signals despite the IGT signal being transmitted, it interprets this as a fault in the igniter and stores a DTC.

If the malfunction is not repaired successfully, a DTC is stored 1 second after the engine is next started.

MONITOR STRATEGY

Related DTCs

P0351: Igniter (cylinder 1) circuit/open

P0352: Igniter (cylinder 2) circuit/open

P0353: Igniter (cylinder 3) circuit/open

P0354: Igniter (cylinder 4) circuit/open

P0355: Igniter (cylinder 5) circuit/open

P0356: Igniter (cylinder 6) circuit/open

Required Sensors/Components (Main)

Igniter (Cylinder 1 to 6)

Required Sensors/Components (Related)

Crankshaft position sensor

Frequency of Operation

Continuous

Duration

-

MIL Operation

Immediately

Sequence of Operation

None

TYPICAL ENABLING CONDITIONS

Monitor runs whenever following DTCs are not present

None

Spark cut

Not operating

Either of the following conditions A or B is met:

-

A. Engine speed

1500 rpm or less

B. Starter

OFF

Either of the following conditions C or D is met:

-

C. All of the following conditions (a) and (b) are met:

-

(a) Engine speed

500 rpm or less

(b) Battery voltage

6 V or more

D. All of the following conditions (c), (d) and (e) are met:

-

(c) Engine speed

More than 500 rpm

(d) Battery voltage

10 V or higher

(e) Number of sparks after CPU reset

5 sparks or more

TYPICAL MALFUNCTION THRESHOLDS

All of the following conditions are met:

A, B, C and D

A. Ignition signal fail counter

More than 2 times

B. Time after condition A is met

0.256 seconds or more

C. Ignition signal fail count after condition B is met

More than 2 times

D. Ignition switch

ON

COMPONENT OPERATING RANGE

Following condition is met

2 times or more

Confirmed ignition signal

Signal input

CONFIRMATION DRIVING PATTERN

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure) (See page 2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR ).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. Start the engine.
  7. Idle the engine for 10 seconds [A].
  8. Enter the following menus: Powertrain / Engine / Trouble Codes [B].
  9. Read pending DTCs.

    HINT:

    • If a pending DTC is output, the system is malfunctioning.
    • If a pending DTC is not output, perform the following procedure.
  10. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  11. Input the DTC: P0351, P0352, P0353 or P0354.
  12. Check the DTC judgment result.

    Techstream Display

    Description

    NORMAL

    • DTC judgment completed
    • System normal

    ABNORMAL

    • DTC judgment completed
    • System abnormal

    INCOMPLETE

    • DTC judgment not completed
    • Perform driving pattern after confirming DTC enabling conditions

    N/A

    • Unable to perform DTC judgment
    • Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit

    HINT:

    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the result shows INCOMPLETE or N/A, perform steps [A] through [B] again.
  13. If no pending DTC is output, perform a universal trip and check for permanent DTCs (See page 2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR ).

    HINT:

    • If a permanent DTC is output, the system is malfunctioning.
    • If no permanent DTC is output, the system is normal.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following inspection procedure.

HINT:

Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

PROCEDURE

1.

READ OUTPUT DTC

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine / Trouble Codes.

(e) Read the DTCs.

Result

Result

Proceed to

One of DTCs P0351, P0352, P0353, P0354, P0355, P0356 is output.

A

Some of DTCs P0351, P0352, P0353, P0354, P0355, P0356 are output.

B

B

GO TO STEP 5

A

2.

PERFORM SIMULATION TEST

(a) Clear DTCs (See page 2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR ).

(b) Change the arrangement of the ignition coil assemblies.

NOTICE:

Do not change the location of the connectors.

(c) Perform a simulation test.

Result

Result

Proceed to

Same DTCs are output (same as DTCs that were cleared)

A

Other DTCs are output

B

HINT:

Perform "Inspection After Repair" after replacing the ignition coil assembly (See page 2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION ).

B

REPLACE IGNITION COIL ASSEMBLY

A

3.

INSPECT IGNITION COIL ASSEMBLY (POWER SOURCE)

(a) Disconnect the ignition coil assembly connectors.

(b) Turn the ignition switch to ON.

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

B23-1 (+B) - B23-4 (GND)

Ignition switch ON

11 to 14 V

B24-1 (+B) - B24-4 (GND)

Ignition switch ON

11 to 14 V

B25-1 (+B) - B25-4 (GND)

Ignition switch ON

11 to 14 V

B26-1 (+B) - B26-4 (GND)

Ignition switch ON

11 to 14 V

B27-1 (+B) - B27-4 (GND)

Ignition switch ON

11 to 14 V

B28-1 (+B) - B28-4 (GND)

Ignition switch ON

11 to 14 V

Text in Illustration

*a

Front view of wire harness connector

(to Ignition Coil Assembly)

NG

GO TO STEP 5

OK

4.

CHECK HARNESS AND CONNECTOR (IGNITION COIL ASSEMBLY - ECM)

(a) Disconnect the B23, B24, B25, B26, B27 and B28 ignition coil assembly connectors.

(b) Disconnect the B1 ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

B23-3 (IGT1) - B1-40 (IGT1)

Always

Below 1 Ω

B24-3 (IGT2) - B1-39 (IGT2)

Always

Below 1 Ω

B25-3 (IGT3) - B1-38 (IGT3)

Always

Below 1 Ω

B26-3 (IGT4) - B1-37 (IGT4)

Always

Below 1 Ω

B27-3 (IGT5) - B1-36 (IGT5)

Always

Below 1 Ω

B28-3 (IGT6) - B1-35 (IGT6)

Always

Below 1 Ω

B23-2 (IGF) - B1-104 (IGF1)

Always

Below 1 Ω

B24-2 (IGF) - B1-104 (IGF1)

Always

Below 1 Ω

B25-2 (IGF) - B1-104 (IGF1)

Always

Below 1 Ω

B26-2 (IGF) - B1-104 (IGF1)

Always

Below 1 Ω

B27-2 (IGF) - B1-104 (IGF1)

Always

Below 1 Ω

B28-2 (IGF) - B1-104 (IGF1)

Always

Below 1 Ω

B23-3 (IGT1) or B1-40 (IGT1) - Body ground

Always

10 kΩ or higher

B24-3 (IGT2) or B1-39 (IGT2) - Body ground

Always

10 kΩ or higher

B25-3 (IGT3) or B1-38 (IGT3) - Body ground

Always

10 kΩ or higher

B26-3 (IGT4) or B1-37 (IGT4) - Body ground

Always

10 kΩ or higher

B27-3 (IGT5) or B1-36 (IGT5) - Body ground

Always

10 kΩ or higher

B28-3 (IGT6) or B1-35 (IGT6) - Body ground

Always

10 kΩ or higher

B23-2 (IGF) or B1-104 (IGF1) - Body ground

Always

10 kΩ or higher

B24-2 (IGF) or B1-104 (IGF1) - Body ground

Always

10 kΩ or higher

B25-2 (IGF) or B1-104 (IGF1) - Body ground

Always

10 kΩ or higher

B26-2 (IGF) or B1-104 (IGF1) - Body ground

Always

10 kΩ or higher

B27-2 (IGF) or B1-104 (IGF1) - Body ground

Always

10 kΩ or higher

B28-2 (IGF) or B1-104 (IGF1) - Body ground

Always

10 kΩ or higher

OK

REPLACE ECM

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

5.

INSPECT IGNITION COIL ASSEMBLY (GROUND CIRCUIT)

(a) Disconnect the ignition coil assembly connectors.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance (Check for Open):

Tester Connection

Condition

Specified Condition

B23-4 (GND) - Body ground

Always

Below 1 Ω

B24-4 (GND) - Body ground

Always

Below 1 Ω

B25-4 (GND) - Body ground

Always

Below 1 Ω

B26-4 (GND) - Body ground

Always

Below 1 Ω

B27-4 (GND) - Body ground

Always

Below 1 Ω

B28-4 (GND) - Body ground

Always

Below 1 Ω

Text in Illustration

*a

Front view of wire harness connector

(to Ignition Coil Assembly)

OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION COIL ASSEMBLY - IG2 RELAY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION COIL ASSEMBLY - BODY GROUND)