Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000VI9O
Model Year Start: 2016 Model: Sienna Prod Date Range: [12/2015 - 08/2016]
Title: 2GR-FE (ENGINE CONTROL): THROTTLE BODY: REMOVAL; 2016 MY Sienna [12/2015 - 08/2016]

REMOVAL

PROCEDURE

1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

(See page 2016 - 2020 MY Sienna [12/2015 -        ]; WIPER / WASHER: FRONT WIPER MOTOR: REMOVAL )

2. REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY

2016 - 2020 MY Sienna [12/2015 -        ]; FRONT SUSPENSION: FRONT SHOCK ABSORBER: REMOVAL+

3. REMOVE V-BANK COVER SUB-ASSEMBLY

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE ENGINE MECHANICAL: ENGINE ASSEMBLY: REMOVAL+

4. REMOVE NO. 1 ENGINE UNDER COVER

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL+

5. DRAIN ENGINE COOLANT

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE COOLING: COOLANT: REPLACEMENT+

6. REMOVE AIR CLEANER INLET COVER ASSEMBLY SEAL

(a) Disengage the 3 vacuum hose clamps.

(b) Remove the 2 bolts and the air cleaner inlet cover assembly seal.

7. REMOVE AIR CLEANER AND HOSE

(a) Disconnect the mass air flow meter connector.

(b) Disengage the wire harness clamp.

(c) Disconnect the vacuum hose.

(d) Separate the vacuum hose from the hose clamp.

(e) Disconnect the vacuum switching valve connector.

(f) Disengage the 2 wire harness clamps.

(g) Disconnect the 2 vacuum hoses.

(h) Loosen the clip and disconnect the No. 2 ventilation hose.

(i) Separate the fuel vapor feed hose from the hose clamp.

(j) Loosen the hose clamp and disconnect the air cleaner hose.

(k) Remove the 2 bolts and the air cleaner assembly.

8. DISCONNECT WATER BY-PASS HOSE

(a) Loosen the clip and disconnect the water by-pass hose.

9. DISCONNECT NO. 2 WATER BY-PASS HOSE

(a) Loosen the clip and disconnect the No. 2 water by-pass hose.

10. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

(a) Disconnect the throttle body connector and the wire harness clamp.

(b) Remove the 4 bolts, wire harness clamp stay and the throttle body.

(c) Remove the gasket from the intake air surge tank assembly.