Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000VI9G
Model Year Start: 2016 Model: Sienna Prod Date Range: [12/2015 - 08/2016]
Title: 2GR-FE (ENGINE CONTROL): AIR FUEL RATIO SENSOR: REMOVAL; 2016 MY Sienna [12/2015 - 08/2016]

REMOVAL

PROCEDURE

1. REMOVE AIR CLEANER INLET COVER ASSEMBLY SEAL

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE (ENGINE CONTROL): THROTTLE BODY: REMOVAL+

2. REMOVE V-BANK COVER SUB-ASSEMBLY

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE ENGINE MECHANICAL: ENGINE ASSEMBLY: REMOVAL+

3. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)

(a) Disengage the 3 clamps to disconnect the air fuel ratio sensor (for bank 2 sensor 1) connector from the wire harness clamp bracket and 2 case clamps.

(b) Disconnect the air fuel ratio sensor (for bank 2 sensor 1) connector.

(c) Using SST, remove the air fuel ratio sensor (for bank 2 sensor 1) from the exhaust manifold LH (TWC: front catalyst).

SST: 09224-00010

NOTICE:

If a component has been dropped or subjected to a strong impact, replace air fuel ratio sensor (for bank 2 sensor 1).

4. REMOVE NO. 1 ENGINE UNDER COVER

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL+

5. REMOVE NO. 2 ENGINE UNDER COVER (for AWD)

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL+

6. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)

(See page 2016 - 2020 MY Sienna [12/2015 -        ]; DRIVE SHAFT / PROPELLER SHAFT: PROPELLER SHAFT ASSEMBLY: REMOVAL )

7. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 2WD)

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL+

8. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for AWD)

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL+

9. REMOVE MANIFOLD STAY

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL+

10. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL+

11. REMOVE EXHAUST MANIFOLD TO HEAD GASKET

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL+

12. REMOVE NO. 2 AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

(a) Using SST, remove the No. 2 air fuel ratio sensor (for bank 1 sensor 1) from the exhaust manifold RH (TWC: front catalyst).

SST: 09224-00010

NOTICE:

If a component has been dropped or subjected to a strong impact, replace No. 2 air fuel ratio sensor (for bank 1 sensor 1).