Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000VI9D
Model Year Start: 2016 Model: Sienna Prod Date Range: [12/2015 - 08/2016]
Title: 2GR-FE (ENGINE CONTROL): AIR FUEL RATIO SENSOR: INSTALLATION; 2016 MY Sienna [12/2015 - 08/2016]

INSTALLATION

PROCEDURE

1. INSTALL NO. 2 AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

(a) Using SST, install the No. 2 air fuel ratio sensor (for bank 1 sensor 1) to the exhaust manifold RH (TWC: front catalyst).

Text in Illustration

*a

Fulcrum Length of SST

*b

Fulcrum Length of Torque Wrench

SST: 09224-00010

Torque:

Specified tightening torque :

44 N·m {449 kgf·cm, 32 ft·lbf}

NOTICE:

If a component has been dropped or subjected to a strong impact, replace No. 2 air fuel ratio sensor (for bank 1 sensor 1).

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench (See page 2016 MY Sienna [12/2015 - 08/2016]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION ).
  • When using SST (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 300 mm (11.8 in.)): 40 N*m (408 kgf*cm, 30 ft.*lbf).

2. INSTALL EXHAUST MANIFOLD TO HEAD GASKET

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: INSTALLATION+

3. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: INSTALLATION+

4. INSTALL MANIFOLD STAY

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: INSTALLATION+

5. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 2WD)

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: INSTALLATION+

6. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for AWD)

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: INSTALLATION+

7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)

(See page 2016 - 2020 MY Sienna [12/2015 -        ]; DRIVE SHAFT / PROPELLER SHAFT: PROPELLER SHAFT ASSEMBLY: INSTALLATION )

8. INSTALL NO. 2 ENGINE UNDER COVER (for AWD)

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: INSTALLATION+

9. INSTALL NO. 1 ENGINE UNDER COVER

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: INSTALLATION+

10. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)

(a) Using SST, install the air fuel ratio sensor (for bank 2 sensor 1) to the exhaust manifold LH (TWC: front catalyst).

Text in Illustration

*a

Fulcrum Length of SST

*b

Fulcrum Length of Torque Wrench

SST: 09224-00010

Torque:

Specified tightening torque :

44 N·m {449 kgf·cm, 32 ft·lbf}

NOTICE:

If a component has been dropped or subjected to a strong impact, replace air fuel ratio sensor (for bank 2 sensor 1).

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench (See page 2016 MY Sienna [12/2015 - 08/2016]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION ).
  • When using SST (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 300 mm (11.8 in.)): 40 N*m (408 kgf*cm, 30 ft.*lbf).

(b) Connect the air fuel ratio sensor (for bank 2 sensor 1) connector.

(c) Engage the 3 clamps to connect the air fuel ratio sensor (for bank 2 sensor 1) connector to the wire harness clamp bracket and 2 case clamps.

11. INSPECT FOR EXHAUST GAS LEAK

12. INSTALL V-BANK COVER SUB-ASSEMBLY

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE ENGINE MECHANICAL: ENGINE ASSEMBLY: INSTALLATION+

13. INSTALL AIR CLEANER INLET COVER ASSEMBLY SEAL

2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE (ENGINE CONTROL): THROTTLE BODY: INSTALLATION+