
Service Information
2023 BrightDrop Zevo 600 |
Zevo 600 Service Manual (16397800) |
Document ID: 6542657
Front Side Door Window Regulator Replacement - Right Side
Removal Procedure

Note: Left side shown, right side similar.
- Adjust the window 3-4 inches open from the top.
- Front Side Door Hinge Pin(1)»Remove
- Front Side Door Inner Panel Energy Absorber Bolt(2)»Remove[14x]

Note: Left side shown, right side similar.
- Front Side Door Inner Front Panel(1)»Remove

Note: Left side shown, right side similar.
- Front Side Door Window Channel Retainer Bolt(1)»Remove[2x]
- Front Side Door Window Channel Retainer(2)»Remove

Note: Left side shown, right side similar.
- Front Side Door Window Bolt(1)»Release[2x]
- Lift the front side door window from the sash clips and tape the front side door window in the full up position.

Note: Left side shown, right side similar.
- Disconnect the electrical connector.

Note: Left side shown, right side similar.
- Front Side Door Window Regulator Bolt(1)»Remove[5x]

Note: Left side shown, right side similar.
- Front Side Door Window Regulator(1)»Remove
Installation Procedure

- Front Side Door Window Regulator(1)»Install

- If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Remove loose debris from internal and external threads using compressed air.
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation.Adhesives, Fluids, Lubricants, and Sealers
- Front Side Door Window Regulator Bolt(1)»Install and tighten[5x]—Fastener Specifications

- Connect the electrical connector.

- Remove the tape holding the front side door window in the full up position and lower the window into the front side door window sash clips.
- Front Side Door Window Bolt(1)»Install and tighten[2x]—Fastener Specifications

- Front Side Door Window Channel Retainer(2)»Install
- If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Remove loose debris from internal and external threads using compressed air.
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation.Adhesives, Fluids, Lubricants, and Sealers
- Front Side Door Window Channel Retainer Bolt(1)»Install and tighten[2x]—Fastener Specifications

- Front Side Door Inner Front Panel(1)»Install

- Front Side Door Inner Panel Energy Absorber Bolt(2)»Install and tighten[14x]—Fastener Specifications
- Front Side Door Hinge Pin(1)»Install
- Ensure the window system operates properly.