
Service Information
2023 BrightDrop Zevo 600 |
Zevo 600 Service Manual (16397800) |
Document ID: 6371884
Front Side Door Window Regulator Replacement
Removal Procedure

Note: Quantity of fasteners may vary based on option content.
- Adjust the window 3-4 inches open from the top.
- Roof Panel Joint Finish Molding Nut(1)»Remove[2x]

- Roof Panel Joint Front Finish Molding Retainer(1)»Release[8x]

- Roof Panel Joint Finish Molding Front End Cap(1)»Remove
- Place the front side door in the full open position.

- Front Side Door Inner Guide Bolt(1)»Remove[4x]

- Front Side Door Inner Guide(1)»Remove

- Front Side Door Guide Bolt(1)»Remove[4x]

- Front Side Door Guide(1)»Remove

- Front Side Door Guide Molding Bolt(1)»Remove[4x]

- Front Side Door Guide Molding(1)»Remove

- Roof Side Rail Bolt(1)»Remove

- Roof Side Rail Bolt(1)»Remove

- Roof Side Rail Bolt(1)»Remove

- Roof Side Rail Outer Extension (1)»Remove
- Close the door enough to gain access to the door slide bolts.

- Using a flat bladed plastic trim tool, release the retaining clips.
- Center Pillar Upper Trim Panel(3)»Reposition

- Electrical Connector(1)»Disconnect

- Mark the location of the front side door roller bolts (1) with a grease pencil to aid in alignment during installation.
- Front Side Door Roller Bolt(1)»Remove[6x]

- Disconnect the wiring harness retainers as necessary.
- With the aid of an assistant, remove the front side door.(1)

- Front Side Door Hinge Pin(1)»Remove
- Front Side Door Inner Panel Energy Absorber Bolt(2)»Remove[14x]

- Front Side Door Inner Front Panel(1)»Remove

- Front Side Door Window Channel Retainer Bolt(1)»Remove[2x]
- Front Side Door Window Channel Retainer(2)»Remove

- Front Side Door Window Bolt(1)»Release[2x]
- Lift the front side door window from the sash clips and tape the front side door window in the full up position.

- Disconnect the electrical connector.

- Front Side Door Window Regulator Bolt(1)»Remove[5x]

- Front Side Door Window Regulator(1)»Remove
Installation Procedure

- Front Side Door Window Regulator(1)»Install

- If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Remove loose debris from internal and external threads using compressed air.
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation.Adhesives, Fluids, Lubricants, and Sealers
- Front Side Door Window Regulator Bolt(1)»Install and tighten[5x]—Fastener Specifications

- Connect the electrical connector.

- Remove the tape holding the front side door window in the full up position and lower the window into the front side door window sash clips.
- Front Side Door Window Bolt(1)»Install and tighten[2x]—Fastener Specifications

- Front Side Door Window Channel Retainer(2)»Install
- If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Remove loose debris from internal and external threads using compressed air.
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation.Adhesives, Fluids, Lubricants, and Sealers
- Front Side Door Window Channel Retainer Bolt(1)»Install and tighten[2x]—Fastener Specifications

- Front Side Door Inner Front Panel(1)»Install

- Front Side Door Inner Panel Energy Absorber Bolt(2)»Install and tighten[14x]—Fastener Specifications
- Front Side Door Hinge Pin(1)»Install

- With the aid of an assistant, install the front side door.(1)
- Connect the wiring harness retainers as necessary.

- Align the front side door roller bolts (1) with the markings made with the grease pencil.
- Front Side Door Roller Bolt(1)»Install and tighten[6x]—Fastener Specifications

- Electrical Connector(1)»Connect

- Center Pillar Upper Trim Panel(3)»Install

- Roof Side Rail Outer Extension (1)»Install

- Roof Side Rail Bolt (1)»Install and tighten—Fastener Specifications

- Roof Side Rail Bolt (1)»Install and tighten—Fastener Specifications

- Roof Side Rail Bolt (1)»Install and tighten—Fastener Specifications

- Front Side Door Guide Molding(1)»Install

- Front Side Door Guide Molding Bolt(1)»Install and tighten[4x]—Fastener Specifications

- Front Side Door Guide(1)»Install

- Front Side Door Guide Bolt(1)»Install and tighten[4x]—Fastener Specifications

- Front Side Door Inner Guide(1)»Install

- Front Side Door Inner Guide Bolt(1)»Install and tighten[4x]—Fastener Specifications

- Roof Panel Joint Finish Molding Front End Cap(1)»Install

- Roof Panel Joint Front Finish Molding Retainer(1)»InstallEngage[8x]

Note: Quantity of fasteners may vary based on option content.
- Roof Panel Joint Finish Molding Nut(1)»Install and tighten[2x]—Fastener Specifications
- Ensure the window system operates properly.