
Service Information
2023 BrightDrop Zevo 600 |
Zevo 600 Service Manual (16397800) |
Document ID: 5926094
Front Side Door Window Channel Retainer Replacement
Removal ProcedureWarning: Disconnect the power window switch when working inside the door. When operated, the Express Up/Down Feature allows the door window to move very quickly, without stopping, which could cause personal injury.
- Raise window to the full up position.

Note: Quantity of fasteners may vary based on option content.
- Place the front side door in the full open position.
- Roof Panel Joint Finish Molding Nut(1)»Remove[2x]

- Roof Panel Joint Front Finish Molding Retainer(1)»Release[8x]

- Roof Panel Joint Finish Molding Front End Cap(1)»Remove

- Front Side Door Inner Guide Bolt(1)»Remove[4x]

- Front Side Door Inner Guide(1)»Remove

- Front Side Door Guide Bolt(1)»Remove[4x]

- Front Side Door Guide(1)»Remove

- Front Side Door Guide Molding Bolt(1)»Remove[4x]

- Front Side Door Guide Molding(1)»Remove

- Roof Side Rail Bolt(1)»Remove

- Roof Side Rail Bolt(1)»Remove

- Roof Side Rail Bolt(1)»Remove

- Roof Side Rail Outer Extension (1)»Remove
- Close the door enough to gain access to the door slide bolts.

- Using a flat bladed plastic trim tool, release the retaining clips as necessary.
- Center Pillar Upper Trim Panel(3)»Reposition

- Electrical Connector(1)»Disconnect

- Mark the location of the front side door roller bolts (1) with a grease pencil to aid in alignment during installation.
- Front Side Door Roller Bolt(1)»Remove[6x]

- Disconnect the wiring harness retainers as necessary.
- With the aid of an assistant, remove the front side door.(1)

Note: Quantity of fasteners may vary based on option content.
- Front Side Door Inner Panel Energy Absorber Bolt(2)»Remove[14x]
- Front Side Door Hinge Pin(1)»Remove

- Front Side Door Inner Front Panel(1)»Remove

- Front Side Door Window Channel Retainer Bolt (1)»Remove[2x]
- Front Side Door Window Channel Retainer (2)»Remove
Installation Procedure

- Front Side Door Window Channel Front Retainer(2)»Install
- If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Remove loose debris from internal and external threads using compressed air.
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation.Adhesives, Fluids, Lubricants, and Sealers
- Front Side Door Window Channel Retainer Bolt(1)»Install and tighten[2x]—Fastener Specifications

- Front Side Door Inner Front Panel(1)»Install

Note: Quantity of fasteners may vary based on option content.
- Front Side Door Hinge Pin(1)»Install
- Front Side Door Inner Panel Energy Absorber Bolt(2)»Install and tighten[14x]—Fastener Specifications

- With the aid of an assistant, install the front side door.(1)
- Connect the electrical connectors and install the wiring harness retainers as necessary.

- Align the front side door roller bolts (1) with the markings made with the grease pencil.
- Front Side Door Roller Bolt(1)»Install and tighten[6x]—Fastener Specifications

- Electrical Connector(1)»Connect

- Center Pillar Upper Trim Panel Bolt Cap(1)»Install

- Roof Side Rail Outer Extension (1)»Install

- Roof Side Rail Bolt (1)»Install and tighten—Fastener Specifications

- Roof Side Rail Bolt (1)»Install and tighten—Fastener Specifications

- Roof Side Rail Bolt (1)»Install and tighten—Fastener Specifications

- Front Side Door Guide Molding(1)»Install

- Front Side Door Guide Molding Bolt(1)»Install and tighten[4x]—Fastener Specifications

- Front Side Door Guide(1)»Install

- Front Side Door Guide Bolt(1)»Install and tighten[4x]—Fastener Specifications

- Front Side Door Inner Guide(1)»Install

- Front Side Door Inner Guide Bolt(1)»Install and tighten[4x]—Fastener Specifications

- Roof Panel Joint Finish Molding Front End Cap(1)»Install

- Roof Panel Joint Front Finish Molding Retainer(1)»Install[8x]

- Roof Panel Joint Finish Molding Nut(1)»Install and tighten[2x]—Fastener Specifications
- Check the door for proper alignment, adjust as necessary.Front Side Door Adjustment
- Ensure the window system operates properly.