
Service Information
2023 BrightDrop Zevo 600 |
Zevo 600 Service Manual (16397800) |
Document ID: 5918327
Brake Pedal Assembly Replacement
Removal Procedure

Note: Some components not shown for graphic clarity.
- Disconnect the electrical connector.(1)
- Wiring Harness Clip(2)»Remove
- Brake and Accelerator Pedal Bracket Bolt(3)»Remove

- Brake Pedal Nut(2)»Remove[4x]
- Brake Pedal Push Rod Bolt(1)»Remove

- Brake Pedal(1)»Remove
Installation Procedure

- Brake Pedal(1)»Install

- Brake Pedal Nut(2)»Install and tighten—Fastener Specifications[4x]
- If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Remove loose debris from internal and external threads using compressed air.
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation.Adhesives, Fluids, Lubricants, and Sealers
- Brake Pedal Push Rod Bolt(1)»Install and tighten—Fastener Specifications

Note: Some components not shown for graphic clarity.
- If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps:
- Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
- Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
- Remove loose debris from internal and external threads using compressed air.
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation.Adhesives, Fluids, Lubricants, and Sealers
- Brake and Accelerator Pedal Bracket Bolt(3)»Install and tighten—Fastener Specifications
- Wiring Harness Clip(2)»Install
- Connect the electrical connector.(1)