
Service Information
2023 BrightDrop Zevo 600 |
Zevo 600 Service Manual (16397800) |
Document ID: 5901464
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Battery Negative Cable Extension Cable Replacement - Right Side (Front Drive Unit to Front Cradle)
Warning: The battery must be disconnected to prevent the brake master cylinder from pressurizing the hydraulic system during its automated self diagnostic tests that can possibly occur when a door is opened or the key transmitter is activated. Failure to follow this precaution may cause personal injury.
Removal ProcedureWarning: Always ensure the Battery Maintenance Mode is inactive before disconnecting the low voltage 12 volt battery (or batteries). This mode can be active with the ignition off, regardless of whether the vehicle charging cord is plugged in or not. When this mode is active, the on-board high voltage battery charger(s) will energize the 12 volt battery cables and
charge the 12 volt battery (or batteries). Disconnecting any battery cables while this mode is active may result in an electrical shock or a burn from hot battery cable leads.
- Check the 12 volt battery voltage with a digital multimeter before disconnecting any battery cable leads. If the voltage is 13.5 volts or above, the Battery Maintenance Mode is active. The technician must wait for the on-board battery charger(s) to deactivate before disconnecting any battery cables.Charging System Description and Operation
- Disconnect the battery negative cable.Battery Negative Cable Disconnection and Connection
- Remove the right front tire and wheel assembly.Tire and Wheel Removal and Installation
- Front Wheelhouse Rear Liner- Right Side»Remove—Front Wheelhouse Rear Liner Replacement

- Battery Negative Cable Ground Bolt(1)»Remove
- Auxiliary Battery Negative Cable Bolt(2)»Remove
- Battery Negative Cable Extension Cable(3)»Remove
Installation Procedure

- Battery Negative Cable Extension Cable(3)»Install
- Auxiliary Battery Negative Cable Bolt(2)»Install and tighten—Fastener Specifications
- Battery Negative Cable Ground Bolt(1)»Install and tighten—Fastener Specifications
- Front Wheelhouse Rear Liner- Right Side»Install—Front Wheelhouse Rear Liner Replacement
- Install the right front tire and wheel assembly.Tire and Wheel Removal and Installation
- Connect the battery negative cable.Battery Negative Cable Disconnection and Connection