Pitman Arm Replacement (DZW with NV8)
Special Tools
  • CH-47965 Pitman Arm Puller
  • CH-49824 Steering Link Remover
  • EN-24420-C Crankshaft Balancer Puller

Equivalent regional tools:Special Tools

Caution: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The steering wheel must be secured in position before disconnecting the following components:

  • The steering column
  • The intermediate shaft(s)
  • The steering gear

After disconnecting these components, do not rotate the steering wheel or move the front tires and wheels. Failure to follow this procedure may cause the SIR coil assembly to become un-centered and cause possible damage to the SIR coil. If you think the SIR coil has became un-centered, refer to your specific SIR coil’s centering procedure to re-center SIR Coil.

Note: Before replacing the power steering gear for excessive lash, a power steering fluid leak, or complaint of “feels loose”, check for existing bulletins that will aid in proper diagnosis.

Removal Procedure

  1. Front Wheelhouse Liner»Remove—Front Wheelhouse Liner Replacement
  2. Remove underbody panels as necessary.Underbody Panel Component Locator

    3. Object ID: 5277061

    Note: Left side shown, right side similar.

  3. Front Stabilizer Shaft Bolt- Left Side and Right Side(1)»Remove[4x]
  4. Front Stabilizer Shaft Clamp- Left Side and Right Side(2)»Remove[2x]
  5. Without removing the front stabilizer shaft links, reposition the front stabilizer shaft out of the way.

    6. Object ID: 5660744
  6. Steering Linkage Relay Rod Nut(1)@Pitman Arm»Remove

    7. Object ID: 5271708

    Caution: Do not attempt to disconnect a steering linkage joint by driving a wedge between the joint and the attached part. Seal damage may result which will cause premature failure of the joint.

    Caution: When removing or installing suspension or steering components, ensure the tool used for removal/Installation does not come into contact with the component boot. If damage to the component boot has occurred the component must be replaced.

  7. Use the EN-24420-C Crankshaft Balancer Puller (1) and the CH-49824 Steering Link Remover (2) to separate the pitman arm (3) from the steering linkage relay rod.

    8. Object ID: 5277235
  8. Intermediate Steering Shaft Lower Bolt(1)»Remove

    9. Note: Always pull a steering shaft directly at the connecting joint. Never pull on a steering shaft other than at the connecting joint to try and separate it.

  9. Intermediate Steering Shaft(2)@Hydraulic Recirculating Ball Steering Gear»Separate

    10. Object ID: 5285893
  10. Power Steering Gear Inlet Hose Clip Bolt(1)»Remove

    11. Object ID: 5765308
  11. Power Steering Gear Inlet Hose(1)@Front Brake Crossover Pipe Clip(3)»Remove
  12. Power Steering Gear Inlet Hose(1)@Hydraulic Recirculating Ball Steering Gear»Remove
  13. Remove and inspect the power steering gear inlet hose seal (2), replace if necessary.

    14. Object ID: 5665995
  14. Power Steering Fluid Cooler Inlet Hose(1)@Hydraulic Recirculating Ball Steering Gear»Remove
  15. Remove and inspect the power steering gear inlet hose seal (2), replace if necessary.
  16. Electrical Connector@Power Steering Control Module»Disconnect

    17. Object ID: 5294830
  17. Steering Gear Bolt(1)»Remove[3x]

    18. Object ID: 5294829
  18. Hydraulic Recirculating Ball Steering Gear(1)»Remove

    19. Object ID: 5758185
  19. Pitman Arm Nut(1)»Remove
  20. Pitman Arm Washer(2)»Remove

    21. Object ID: 5758193
  21. Use the CH-47965 Pitman Arm Puller (1) to separate the pitman arm from the steering gear.
  22. Pitman Arm(2)»Remove

Installation Procedure


    Object ID: 5758208
  1. Pitman Arm(3)»Install
  2. Pitman Arm Washer(2)»Install

    3. Caution: Refer to Fastener Caution.

  3. Pitman Arm Nut(1)»Install and tighten—Fastener Specifications

    4. Object ID: 5294829

    Caution: When re-installing or replacing the steering gear, it MUST be supported prior to tightening the steering gear fasteners. Failure to do so may result in incorrect installation of the steering gear, which will lead to inaccurate steering feedback for the driver.

  4. Hydraulic Recirculating Ball Steering Gear(1)»Install

    5. Object ID: 5294830
  5. Support the hydraulic recirculating ball steering gear prior to installing the steering gear bolts.
  6. Steering Gear Bolt(1)»Install and tighten[3x]—Fastener Specifications
  7. Electrical Connector@Power Steering Control Module»Connect

    8. Object ID: 5665995
  8. Power Steering Gear Inlet Hose Seal(2)»Install

    9. Caution: Refer to Component Fastener Tightening Caution.

  9. Power Steering Fluid Cooler Inlet Hose(1)@Hydraulic Recirculating Ball Steering Gear»Install and tighten—Fastener Specifications

    10. Object ID: 5765308
  10. Power Steering Gear Inlet Hose Seal(2)»Install
  11. Power Steering Gear Inlet Hose(1)@Hydraulic Recirculating Ball Steering Gear»Install and tighten—Fastener Specifications
  12. Power Steering Gear Inlet Hose(1)@Front Brake Crossover Pipe Clip(3)»Install

    13. Object ID: 5412180

    Note: Contact between the Power Steering Gear Inlet Hose and the Power Steering Fluid Cooler Inlet Hose is design intent. DO NOT attempt to reroute or modify the hoses.

  13. Ensure the Power Steering Gear Inlet Hose (1) and the Power Steering Fluid Cooler Inlet Hose (2) appear as shown.

    14. Object ID: 5285893
  14. Power Steering Gear Inlet Hose Clip Bolt(1)»Install and tighten—Fastener Specifications

    15. Object ID: 5277235
  15. Intermediate Steering Shaft(2)@Hydraulic Recirculating Ball Steering Gear»Install
  16. If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps:
    1. Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
    2. Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the component.Adhesives, Fluids, Lubricants, and Sealers
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  17. Intermediate Steering Shaft Lower Bolt(1)»Install and tighten—Fastener Specifications

    18. Object ID: 5660744
  18. Steering Linkage Relay Rod Nut(1)@Pitman Arm»Install and tighten—Fastener Specifications
  19. Position the front stabilizer shaft back into place.

    20. Object ID: 5277061

    Note: Left side shown, right side similar.

  20. Front Stabilizer Shaft Clamp- Left Side and Right Side(2)»Install[2x]
  21. Front Stabilizer Shaft Bolt- Left Side and Right Side(1)»Install and tighten[4x]—Fastener Specifications
  22. Install underbody panels as necessary.Underbody Panel Component Locator
  23. Front Wheelhouse Liner»Install—Front Wheelhouse Liner Replacement
  24. Fill and bleed the power steering system.Power Steering System Bleeding
  25. Measure and adjust the front toe.Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment