Plenum Front Panel Outer Reinforcement Removal and Installation

Removal Procedure


    Object ID: 5522078
  1. Using the appropriate trim tool, remove the 2 windshield wiper arm finish caps (1) from both windshield wiper arms (3).
  2. Windshield Wiper Arm Nut(2)»Remove[2x]
  3. Using a commercially available tool, remove the windshield wiper arms. (3)

    4. Object ID: 5532143
  4. Hood Rear Outer Air Inlet Seal Retainer (1)»Remove[2x]
  5. Hood Rear Outer Air Inlet Seal(2)»Remove[2x]

    6. Object ID: 5523134

    Note: Quantity of retainers may vary based on option content.

  6. Apply two layers of masking tape to the painted surface around the top edge of the air inlet grille panel extension — left side (1) to prevent paint damage.
  7. Using a flat bladed plastic trim tool, release the retaining clips.
  8. Air Inlet Grille Panel Extension - Left Side(1)»Remove

    9. Object ID: 6749238
  9. Using a flat bladed plastic trim tool, release the retaining clips.
  10. Air Inlet Grille Panel Retainer(2)»Remove
  11. Air Inlet Grille Panel Extension - Right Side(1)»Remove

    12. Object ID: 5531724
  12. Air Inlet Grille Panel Retainer(1)»Remove[8x]
  13. Disconnect the windshield washer nozzle hose from the windshield washer pump hose.
  14. Lift the front edge of the air inlet grille panel (2) and slide the panel forward from both hood hinges to remove.

    15. Object ID: 5537718
  15. Windshield Wiper System Module Shield(1)»Remove

    16. Note: To prevent erroneous DTC’s, disconnect the battery negative cable before disconnecting the windshield wiper motor electrical connector.

  16. Disconnect the battery negative cable.Battery Negative Cable Disconnection and Connection

    17. Object ID: 5537717
  17. Release the retainers.
  18. Windshield Wiper System Module Bolt(1)»Remove[2x]
  19. Slide the windshield wiper system module (2) inboard to release the grommet from the plenum and flip the windshield wiper system module upside down to gain access to the electrical connector.
  20. Push electrical connector together to unload the latch system. Then using a small pick or small flat bladed tool, lightly pry down and outboard on the locking tab (3) and pull the electrical connector away from the module mating connector. Do NOT attempt to pry anywhere else on the connector body or damage can occur.
  21. Verify the electrical connector and the windshield wiper system module mating connector (3) are not damaged.
  22. Windshield Wiper System Module(2)»Remove

    23. Object ID: 5571482
  23. Plenum Front Panel Bolt(1)»Remove[3x]
  24. Plenum Front Panel Nut(2)»Remove[3x]

    25. Object ID: 5571483
  25. Plenum Front Panel Bolt(1)»Remove[2x]
  26. Plenum Front Panel Nut(2)»Remove[3x]

    27. Object ID: 5571683
  27. Radiator Surge Tank Bolt(2)»Remove
  28. Reposition the radiator surge tank.(3)

    29. Object ID: 5040913
  29. Air Conditioning Evaporator and Blower Module Nut(1)»Remove[2x]
  30. Air Inlet Deflector Water Deflector(2)»Remove
  31. Disconnect the electrical connectors and detach the wiring harness as necessary.

    32. Object ID: 5571687
  32. Plenum Front Panel Outer Reinforcement(1)»Remove
Cleaning and Inspection Procedure

Note: The following cleaning and inspection and/or overhaul steps are ONLY to be performed as determined necessary based on the condition of the part being removed with the intention of reinstallation.


    Object ID: 5695046
  1. Inspect the plenum and the frame surfaces of where the plenum is removed.
  2. Clean areas that the bead is broken or damaged with a plastic scrapper on the body and plenum.
  3. Apply General Motors recommended Strip-Calk or equivalent to the plenum areas that are needed. Adhesives, Fluids, Lubricants, and Sealers

Installation Procedure


    Object ID: 5571687
  1. Plenum Front Panel Outer Reinforcement(1)»Install

    2. Object ID: 5571683
  2. Radiator Surge Tank(3)»Install

    3. Caution: Refer to Fastener Caution.

  3. Radiator Surge Tank Bolt(2)»Install and tighten—Fastener Specifications

    4. Object ID: 5571483
  4. Plenum Front Panel Bolt(1)»Install and tighten[2x]—Fastener Specifications
  5. Plenum Front Panel Nut(2)»Install and tighten[3x]—Fastener Specifications

    6. Object ID: 5571482
  6. Plenum Front Panel Bolt(1)»Install and tighten[3x]—Fastener Specifications
  7. Plenum Front Panel Nut(2)»Install and tighten[3x]—Fastener Specifications

    8. Object ID: 5040913
  8. Air Inlet Deflector Water Deflector(2)»Install
  9. Attach the wiring harness and connect the electrical connectors as necessary.
  10. Air Conditioning Evaporator and Blower Module Nut(1)»»Install and tighten[2x]Fastener Specifications

    11. Object ID: 5537717
  11. Connect the electrical connector to the windshield wiper system module until the lock engages fully.
  12. Pull back lightly on the electrical connector to ensure the lock is engaged.
  13. Install the windshield wiper system module (2) in the vehicle.
  14. Windshield Wiper System Module Bolt(1)»Install and tighten[2x]—Fastener Specifications
  15. Install the retainers.
  16. Connect the battery negative cable.Battery Negative Cable Disconnection and Connection

    17. Object ID: 5537718
  17. Windshield Wiper System Module Shield(1)»Install

    18. Object ID: 5531724
  18. Air Inlet Grille Panel(2)»Install
  19. Connect the windshield washer nozzle hose to the windshield washer pump hose.
  20. Air Inlet Grille Panel Retainer(1)»Install[8x]

    21. Object ID: 6749238
  21. Air Inlet Grille Panel Extension - Right Side(1)»Install
  22. Air Inlet Grille Panel Retainer(2)»Install

    23. Object ID: 5523134
  23. Air Inlet Grille Panel Extension - Left Side(1)»Install
  24. Remove the double layer of masking tape around the perimeter of the painted surfaces.
  25. Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.

    26. Object ID: 5532143
  26. Hood Rear Outer Air Inlet Seal(2)»Install[2x]
  27. Hood Rear Outer Air Inlet Seal Retainer (1)»Install[2x]

    28. Object ID: 5522078
  28. Clean the left and right side windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arm (3).
  29. Windshield Wiper Arm(3)»Install[2x]
  30. Windshield Wiper Arm Nut(2)»Install and tighten[2x]—Fastener Specifications
  31. Windshield Wiper Arm Finish Cap(1)»Install[2x]

    32. Object ID: 5532162
  32. If required, realign the windshield wipers to their respective alignment circles (1)  on the windshield.
  33. Lubricate the windshield with clean washer fluid.
  34. Run the windshield wipers for two complete cycles then turn off the windshield wipers.
  35. Ensure the windshield wipers are in the full park position.