Rotating Clutch, Gear, and Shaft Shell Assembly Assemble
Single Use Fasteners and Components
  • Turbine Shaft Seal
  • Turbine Shaft Seal[5x]
Special Tools
  • DT-03289-20 Holding Fixture
  • DT-36850 Transjel Lubricant
  • DT-52090 Rotating Shell Assembly Lift Adapter Bar
  • DT-52678 Turbine Shaft Rear Seal Installer
  • DT-52680 Turbine Shaft Upper Seal Installer
  • DT-52700 Clutch Pack Rotation Fixture
  • J-45053 Universal Clamp Press

Equivalent regional tools:Special Tools

Assemble Procedure

    Object ID: 5202317
  1. Direct Overdrive Internal Gear Retaining Ring(2)@1-2-3-4-5-6-Reverse Clutch Hub(1)»Install
  2. Reaction Internal Gear(3)@»1-2-3-4-5-6-Reverse Clutch Hub(1)Install
  3. Direct Overdrive Internal Gear Retaining Ring(4)@1-2-3-4-5-6-Reverse Clutch Hub(1)»Install

    4. Object ID: 5670247
  4. Using the DT-03289-20 Holding Fixture (1), and DT-52700 Clutch Pack Rotation Fixture (2), install the following components as shown.
  5. Place the 1-2-3-4-5-6-reverse clutch hub (3) in the DT-52700 Clutch Pack Rotation Fixture (2).

    6. Note: Ensure proper orientation.

  6. Reaction Internal Gear Thrust Bearing(4)»Install
  7. Reaction Carrier(5)»Install

    8. Object ID: 5670249
  8. Align clutch fiber plate teeth indicated by arrow for easier installation.
  9. Input Internal Gear(1)@Triple Clutch Housing(2)»Install
  10. Rotate input internal gear (1)back and forth until fully seated.

    11. Object ID: 5152024
  11. Reaction Sun Gear(1)»Install
  12. Input Sun Gear(2)»Install
  13. Input Carrier(3)»Install
  14. Apply DT-36850 Transjel Lubricant to input carrier thrust bearing (4) to center the bearing on the input carrier.

    15. Note: Ensure proper orientation.

  15. Input Carrier Thrust Bearing(4)»Install
  16. Hold the input internal gear where indicated by arrow, then install the triple clutch housing (5).

    17. Object ID: 5152025
  17. Direct Overdrive Carrier(1)»Install

    18. Note: Ensure proper orientation.

  18. Direct Overdrive Sun Gear(2)»Install

    19. Note: Ensure proper orientation.

  19. Direct Overdrive Sun Gear Thrust Bearing(3)»Install

    20. Object ID: 5149826
  20. Turbine Shaft(1)»Install

    21. Object ID: 5152027
  21. Output Carrier Internal Gear(1)»Install
  22. Output Carrier Internal Gear Retaining Ring(2)»Install

    23. Object ID: 5670250
  23. Apply DT-36850 Transjel Lubricant to a NEW turbine shaft seal (3).
  24. When installing the turbine shaft seal, movement of the seal pushing tool should be one continuous movement down the shaft, and should not last more than 2 seconds to prevent overstretching of the turbine shaft seal (3).
  25. Set the DT-52678-3 Turbine Shaft Rear Seal Installer (1) on the turbine shaft, then using DT-52678-2 Turbine Shaft Rear Seal Pusher (2), install the NEW turbine shaft seal (3).
  26. After the turbine shaft seal has been installed, install the DT-52678-1 Turbine Shaft Rear Seal Sizer (4) over the turbine shaft seal as shown.
  27. The DT-52678-1 Turbine Shaft Rear Seal Sizer (4) should stay installed for at least 5 minutes before removed.

    28. Object ID: 5152028

    Note: Ensure proper orientation.

  28. Output Sun Gear Thrust Bearing(1)»Install
  29. Place reaction carrier hub retaining ring (2) loosely on assembly. Do not install at this point.
  30. Output Carrier Internal Gear Transfer Shell(3)»Install

    31. Object ID: 5670251
  31. Install the upper part of DT-52700 Clutch Pack Rotation Fixture (1), and the 2 nuts as shown.

    32. Object ID: 5670252
  32. Rotate the DT-52700 Clutch Pack Rotation Fixture (2) 180 degrees and lock in place with DT-03289-20 Holding Fixture locking pin (1).

    33. Object ID: 5670253
  33. Reaction Carrier Hub Retaining Ring(1)@Output Carrier Internal Gear Transfer Shell(2)»Install

    34. Object ID: 5670254
  34. Install the J-45053 Universal Clamp Press (1), and DT-52090 Rotating Shell Assembly Lift Adapter Bar (2) to the rotating clutch, gear, and shaft shell assembly (4) as shown.
  35. Support the rotating clutch, gear, and shaft shell assembly with an overhead hoist attached to the DT-52090 Rotating Shell Assembly Lift Adapter Bar (2).
  36. Remove the lower part of DT-52700 Clutch Pack Rotation Fixture (3), and the 2 nuts as shown.
  37. Move the rotating clutch, gear, and shaft shell (4) away from the DT-52700 Clutch Pack Rotation Fixture (5).
  38. Rotate the DT-52700 Clutch Pack Rotation Fixture (5) 180 degrees and lock in place.

    39. Object ID: 5670255
  39. Lower the rotating clutch, gear, and shaft shell assembly (1) onto the DT-52700 Clutch Pack Rotation Fixture (2), and remove the J-45053 Universal Clamp Press (3), and DT-52090 Rotating Shell Assembly Lift Adapter Bar (4).

    40. Object ID: 5336015
  40. 1-2-3-4-5-6-Reverse Clutch Hub(1)»Remove
  41. Reaction Internal Gear Thrust Bearing(2)»Remove
  42. Reaction Carrier Hub Retaining Ring(3)»Remove
  43. Reaction Carrier(4)»Remove
  44. Reaction Sun Gear(5)»Remove

    45. Object ID: 5670258
  45. Apply DT-36850 Transjel Lubricant to the NEW turbine shaft seals (3).
  46. When installing the turbine shaft seals (3), movement of the seal pushing tool should be one continuous movement down the shaft, and should not last more than 2 seconds to prevent overstretching of the turbine shaft seals.
  47. Set the DT-52680-3 Turbine Shaft Upper Seal Installer (1) to the depth for each seal indicated by arrow, then using DT-52680-2 Turbine Shaft Upper Seal Pusher (2) install NEW turbine shaft seal (3).
  48. Install the four remaining NEW turbine shaft seals.
  49. After all seals have been installed, install the DT-52680-1 Turbine Shaft Upper Seal Sizer (4) over all of the seals as shown.
  50. The DT-52680-1 Turbine Shaft Upper Seal Sizer (4) should stay installed for at least 5 minutes before removed.

    51. Object ID: 5336016
  51. After the DT-52680-1 seal sizer has been removed, install the following components.
  52. Reaction Sun Gear(1)»Install
  53. Reaction Carrier(2)»Install
  54. Reaction Carrier Hub Retaining Ring(3)»Install

    55. Note: Ensure proper orientation.

  55. Reaction Internal Gear Thrust Bearing(4)»Install
  56. 1-2-3-4-5-6-Reverse Clutch Hub(5)»Install

    57. Object ID: 5670256
  57. Reinstall the DT-52680-1 Turbine Shaft Upper Seal Sizer (1). The seal sizer should stay installed until stator shaft support installation.

    58. Object ID: 5670257

    Warning: Ensure the reaction carrier hub retaining ring is fully seated before rotating the rotating clutch, gear, and shaft shell assembly. If the retaining ring is not fully seated, the assembly may separate as it is being rotated, which could result in component damage or bodily injury.

  58. Install the J-45053 Universal Clamp Press (1), and DT-52090 Rotating Shell Assembly Lift Adapter Bar (2) to the rotating clutch, gear, and shaft shell (3) as shown.
  59. Remove the rotating clutch, gear, and shaft shell (3) with an overhead hoist from the DT-52700 Clutch Pack Rotation Fixture (5).
  60. Remove the DT-03289-20 Holding Fixture locking pin (4), and remove the DT-52700 Clutch Pack Rotation Fixture (5).