• Accessory Drive Auxiliary Belt
• Accessory Drive Primary Belt
• Camshaft Position Actuator Magnet Gasket
• Camshaft Position Sensor Seal
• Crankshaft Balancer Bolt
• Crankshaft Front Oil Seal
• Engine Oil Cooler Retainer[2x]
• Oil Filter
• Water Pump Gasket[2x]

• EN-956-1 Extension Bar
• EN-28410 Remover
• EN-41478-A Crankshaft Front Oil Seal Installer
• EN-41665-A Crankshaft Balancer and Sprocket Installer
• EN-41816-A Crankshaft Balancer Remover
• EN-44226-5 Crankshaft Protector
• EN-51091 Crankshaft Front Oil Seal Installer
• EN-51096 Seal Remover
• EN-51767-2 Stretchy Belt Installer
• EN-52287 Balancer Holding Kit
• GE-23907-1 Slide Hammer with Shaft

Equivalent regional tools:Special Tools

1. Remove the negative battery cable from the battery.Battery Negative Cable Disconnection and Connection



2. Air Cleaner Outlet Duct Bracket Bolt(1)»Remove
3. Remove engine wiring harness from air cleaner outlet duct bracket.



4. Positive Crankcase Ventilation Fresh Air Tube(1)»Disconnect—Plastic Collar Quick Connect Fitting Service
5. Air Cleaner Outlet Duct Clamp(2)»Loosen[2x]
6. Air Cleaner Outlet Duct(3)»Remove



7. Retaining Tab(1)»Disengage[2x]
8. Engine Wiring Harness Junction Block Cover(2)»Remove
9. Battery Positive Cable Nut(3)»Remove
10. Starter Solenoid Cable(4)»Remove



11. Engine Wiring Harness Junction Block Bolt(2)»Loosen[4x]
12. Retaining Tab(1)»Disengage[4x]
13. Engine Wiring Harness Junction Block(3)»Remove



14. Electrical Connector(1)»Remove[4x]



15. Engine Wiring Harness Fuse Block Bracket Bolt(2)»Remove[2x]
16. Retaining Tab(1)»Disengage
17. Engine Wiring Harness Fuse Block Bracket(3)»Remove




Note: The accessory drive primary belt is not reusable.

18. Using a suitable tool, cut the accessory drive primary belt (1).
19. Accessory Drive Primary Belt(1)»Remove and DISCARD




Note: The accessory drive auxiliary belt is not reusable.

20. Using a suitable tool, cut the accessory drive auxiliary belt (1).
21. Accessory Drive Auxiliary Belt(1)»Remove and DISCARD



22. Battery Positive Cable Nut(1)»Remove
23. Starter Solenoid Cable(2)»Remove
24. Electrical Connector(3)»Disconnect
25. Raise and support the vehicle.Lifting and Jacking the Vehicle
26. Drain the cooling system.Cooling System Draining and Filling
27. Engine Oil and Oil Filter»Remove and DISCARD—Engine Oil and Oil Filter Replacement
28. Remove underbody panels as necessary.Underbody Panel Component Locator



29. Engine Oil Cooler Hose Clip(1)»Release




Note: It is not necessary to recover and recharge the refrigerant to perform this repair.

30. Air Conditioning Compressor Bolt(1)»Remove
31. Air Conditioning Compressor Nut(2)»Remove
32. Air Conditioning Compressor Stud(3)»Remove



33. Air Conditioning Compressor Assembly(1)»Position aside




Note:

• The balancer holding kit (4) should be assembled as it is installed on the crankshaft balancer (2).
• Some components not shown for graphic clarity.

34. Install the EN-52287 Balancer Holding Kit (4) and the EN-956-1 Extension Bar (3) to the crankshaft balancer (2).
35. Hold the EN-52287 Balancer Holding Kit (4) with the EN-956-1 Extension Bar (3) and remove and DISCARD the crankshaft balancer bolt (1).
36. Remove the EN-52287 Balancer Holding Kit (4) and the EN-956-1 Extension Bar (3) from the crankshaft balancer (2).



37. Install the EN-41816-A Crankshaft Balancer Remover (1) and the EN-44226-5 Crankshaft Protector (3) to the crankshaft balancer (2).



38. Using the EN-41816-A Crankshaft Balancer Remover (1) with the EN-44226-5 Crankshaft Protector (2) remove crankshaft balancer (3) from the crankshaft.
39. Remove the EN-41816-A Crankshaft Balancer Remover (1) and the EN-44226-5 Crankshaft Protector (2) from the crankshaft balancer (3).
40. Remove the support and lower the vehicle.



41. Radiator Surge Tank Outlet Hose Clip(2)»Remove[2x]
42. Radiator Surge Tank Outlet Hose(3)»Position aside



43. Radiator Inlet Hose Clip(2)»Remove
44. Radiator Inlet Hose Clamp(1)»Disengage—Hose Clamp Replacement Guidelines - Spring Type
45. Radiator Inlet Hose(3)@Engine Radiator»Remove and position aside



46. Wiring Harness Retainer(1)»Remove[2x]
47. Electrical Connector(3)»Disconnect
48. Wiring Harness(2)»Position aside



49. Wiring Harness Retainer(2)»Remove[2x]
50. Electrical Connector(1)»Disconnect
51. Wiring Harness(3)»Position aside



52. Engine Oil Cooler Retainer(2)»Remove and DISCARD[2x]
53. Engine Oil Cooler Pipe Bracket Bolt(3)»Remove
54. Engine Oil Cooler Hose(1)@Engine Radiator»Remove[2x]



55. { If equipped }Transmission Fluid Cooler Pipe Bolt(1)»Remove
56. Transmission Fluid Cooler Pipe Clip(2)»Remove[2x]



57. Transmission Fluid Cooler Pipe Clip(1)»Release



58. Engine Coolant Fan Bracket Bolt(1)»Remove[2x]



59. Engine Cooler Fan(1)@Engine Radiator»Remove



60. Generator Bolt(1)»Remove
61. Generator Bolt(2)»Remove



62. Generator(1)»Remove



63. Hose Clamp(1)»Disengage[2x]—Hose Clamp Replacement Guidelines - Spring Type
64. Heater Inlet Hose(2)@Water Pump»Remove
65. Heater Water Auxiliary Pump Hose(3)@Water Pump»Remove



66. Radiator Outlet Hose Clamp(1)»Disengage—Hose Clamp Replacement Guidelines - Spring Type
67. Radiator Outlet Hose(2)@Water Pump»Remove



68. Hose Clamp(1)»Disengage[2x]—Hose Clamp Replacement Guidelines - Spring Type
69. Engine Coolant Air Bleed Hose(2)@Water Pump»Remove
70. Radiator Inlet Hose(3)@Water Pump»Remove



71. Engine Coolant Temperature Sensor Electrical Connector(1)»Disconnect



72. Water Pump Bolt(1)»Remove[6x]



73. Water Pump(1)»Remove
74. Water Pump Gasket(2)»Remove and DISCARD[2x]



75. Camshaft Position Sensor Bracket Bolt(1)»Remove[2x]
76. Carefully reposition the camshaft position sensor bracket (2).



77. Disconnect the camshaft position sensor electrical connector.
78. Camshaft Position Sensor(1)»Remove
79. Camshaft Position Sensor Seal(2)»Remove and DISCARD



80. Disconnect the camshaft position actuator magnet electrical connector.
81. Camshaft Position Actuator Magnet Bolt(1)»Remove[3x]
82. Camshaft Position Actuator Magnet(2)»Remove
83. Camshaft Position Actuator Magnet Gasket(3)»Remove and DISCARD




Note: If the engine front cover is reused, the crankshaft front oil seal must be replaced.

84. If the engine front cover is reused perform the following steps:
1. Install the EN-51096 Seal Remover (2) to the GE-23907-1 Slide Hammer with Shaft (1).

Note: EN-51096 Crankshaft Seal Remover (2) has two ends. The end with the larger bend will be used to remove the crankshaft front oil seal (3).

2. Slide the large bend of the EN-51096 Seal Remover (2) between the lip of the crankshaft front oil seal and crankshaft. Ensure that the larger bend of the EN-51096 Crankshaft Seal Remover (2) engages the rear side of the crankshaft front oil seal (3).
3. Using the EN-51096 Seal Remover (2) and the GE-23907-1 Slide Hammer with Shaft (1) remove the crankshaft front oil seal (3).



4. Crankshaft Front Oil Seal(1)»Remove and DISCARD



85. Oil Pan Bolt(2)»Remove[2x]



86. Engine Front Cover Bolt(2, 3)»Remove[10x]
87. Engine Front Cover(1)»Remove
88. Clean and inspect all mating surfaces.

Note: Ensure proper use of room temperature vulcanizing (RTV) sealant.Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant

1. Clean the cover in solvent. Remove the sealant from the front cover to the oil pan surface.
2. Dry the cover with compressed air.
3. Inspect the gasket sealing surfaces (1) for excessive scratches or gouging.
4. Inspect the threaded bolt holes (2, 3, 5) for damaged threads or debris.
5. Inspect the camshaft position sensor pass-thru hole and sealing surface (4) for excessive scratches or gouging.
6. Inspect the oil flow control valve connector pass-thru hole and sealing surface (6) for excessive scratches or gouging.




Note: If checking the operating range of the camshaft position (CMP) magnet pintle, DO NOT energize the magnet with a 12V power supply. Use steps 2 thru 5 below to check pintle operating range.

7. Inspect the camshaft position (CMP) actuator magnet for the following conditions:
1. A damaged electrical connector
2. An accumulation of dirt or debris in the recessed area around the pintle.
3. A build-up of burnt engine oil on the shaft of the pintle which may cause the pintle to stick and not move freely within the proper range of travel.
8. Holding the CMP magnet with the pintle facing upward, measure the pintle retracted position (a). Record the dimension.



9. Holding the CMP magnet with the pintle facing downward, measure the pintle extended position (b). Record the dimension.
10. Subtract the retracted dimension (a) from the extended dimension (b) to determine pintle travel. A properly moving pintle will travel 3.0–5.5 mm (0.12–0.22 in).
11. If the pintle of the CMP magnet is binding or does not move within the proper range of travel, replace the CMP magnet as an assembly.

1. Clean all excess dirt and debris from the water pump (1).
2. Inspect the water pump (1) for the following conditions:
1. Water pump gasket and hose sealing surfaces for excessive scratches or gouging
2. Restrictions within the internal coolant passages
3. Excessive side-to-side play in the pulley shaft
4. Leakage at the water inlet housing or rear cover
5. Leakage at the water outlet housing or water pump outlet
6. Leakage at the water pump vent hole

   A stain around the vent hole is acceptable. If leakage or dripping occurs with the engine running and the cooling system pressurized, replace the water pump (1).

7. Wear or damage in the belt tracking area of the water pump pulley

1. Clean the crankshaft balancer (1) in solvent.
2. Clean the belt grooves of all dirt or debris with a wire brush.
3. Dry the crankshaft balancer (1) with compressed air.
4. Inspect the crankshaft balancer (1) for the following conditions:
1. Worn, grooved, or damaged hub seal surface
2. A crankshaft balancer (1) hub seal surface with excessive scoring, grooves, rust or other damage must be replaced.
3. Minor imperfections on the crankshaft balancer (1) hub seal surface may be removed with polishing compound or fine grade emery cloth.

Note: In order for the belt to track properly, the belt grooves should be free of all dirt or debris.

4. Dirty or damaged belt grooves:

The crankshaft balancer (1) belt grooves should be free of any nicks, gouges, or other damage that may not allow the belt to track properly.

5. Minor imperfections may be removed with a fine file.
6. Worn, chunking, or deteriorated rubber between the hub and pulley.

Note: Install and align the front cover within 10 minutes of applying the sealer.

Note: Ensure proper use of room temperature vulcanizing (RTV) sealant.Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant

1. Apply a 3 mm (0.118 in) bead of RTV sealant on the engine front cover as shown (1). Apply a 5 mm (0.197 in) bead of RTV sealant on the engine front cover as shown (2). Adhesives, Fluids, Lubricants, and Sealers



2. Apply a 3 mm (0.118 in) bead of RTV sealant (1) to the engine oil pan (2). Adhesives, Fluids, Lubricants, and Sealers



3. Engine Front Cover(1)»Install
4. Engine Front Cover Bolt(2, 3)»Install and hand tighten[10x]

Caution: Refer to Fastener Caution.

5. Engine Front Cover Bolt(2, 3)»Tighten in sequence[10x]—Fastener Specifications




Note: If the engine front cover is reused, the crankshaft front oil seal must be replaced.

6. If the engine front cover is reused perform the following steps:

Note:

• For proper orientation, note the installation direction of the crankshaft front oil seal. The crankshaft front oil seal is a reverse-lip design. Install with “THIS SIDE OUT” displayed as shown.
• Do NOT lubricate the crankshaft front oil seal sealing surface.

1. Install the EN-41478-A Crankshaft Front Oil Seal Installer (1) to the EN-51091 Crankshaft Front Oil Seal Installer (2).
2. Install the NEW crankshaft front oil seal (3) with “THIS SIDE OUT” facing away from the engine to the EN-51091 Crankshaft Front Oil Seal Installer (2).
3. Install the EN-41478-A Crankshaft Front Oil Seal Installer (1) and the EN-51091 Crankshaft Front Oil Seal Installer (2) into the crankshaft.
4. Rotate the nut on the EN-41478-A Crankshaft Front Oil Seal Installer (1) clockwise until the NEW crankshaft front oil seal (3) enters the engine front cover and seats into the bottom of the engine front cover.
5. Remove the EN-41478-A Crankshaft Front Oil Seal Installer (1) and the EN-51091 Crankshaft Front Oil Seal Installer (2) from the crankshaft and engine front cover.
6. Inspect the crankshaft front oil seal for proper installation. The crankshaft front oil seal should be installed evenly and completely into the engine front cover.



7. Oil Pan Bolt(2)»Install and tighten[2x]—Fastener Specifications
8. Raise and support the vehicle.



9. Crankshaft Balancer(1)»Loosely install



10. Install the EN-41478-A Crankshaft Front Oil Seal Installer (3) and the EN-41665-A Crankshaft Balancer and Sprocket Installer (2) to the crankshaft.
11. Using the EN-41665-A Crankshaft Balancer and Sprocket Installer (2), properly seat the crankshaft balancer (1).
12. Remove the EN-41478-A Crankshaft Front Oil Seal Installer (3) and the EN-41665-A Crankshaft Balancer and Sprocket Installer (2).




Note:

• The balancer holding kit (1) should be assembled as it is installed on the crankshaft balancer (3).
• Some components not shown for graphic clarity.

13. Install the EN-52287 Balancer Holding Kit (1) and EN-956-1 Extension Bar (2) to the crankshaft balancer (3).



14. Crankshaft Balancer Bolt(1)»Install NEW and tighten—Fastener Specifications
15. Remove the EN-52287 Balancer Holding Kit (3) and the EN-956-1 Extension Bar (4) from the crankshaft balancer (2).
16. Install underbody panels as necessary.Underbody Panel Component Locator




Caution: Refer to Component Fastener Tightening Caution.

17. Oil Filter(1)»Install and tighten—Engine Oil and Oil Filter Replacement
18. Remove the support and lower the vehicle.



19. Camshaft Position Actuator Magnet Gasket(3)»Install NEW
20. Camshaft Position Actuator Magnet(2)»Install
21. If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
3. Remove loose debris from internal and external threads using compressed air.
4. Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation.Adhesives, Fluids, Lubricants, and Sealers
22. Camshaft Position Actuator Magnet Bolt(1)»Install and tighten[3x]—Fastener Specifications
23. Connect the camshaft position actuator magnet electrical connector.



24. Camshaft Position Sensor Seal(2)»Install NEW
25. Camshaft Position Sensor(1)»Install
26. Connect the camshaft position sensor electrical connector.



27. Carefully install the camshaft position sensor bracket (2).
28. Camshaft Position Sensor Bracket Bolt(1)»Install and tighten[2x]—Fastener Specifications



29. Water Pump Gasket(2)»Install NEW[2x]
30. Water Pump(1)»Install



31. If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
3. Apply thread locking adhesive to the external threads of the components.Adhesives, Fluids, Lubricants, and Sealers
4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
32. Water Pump Housing Bolt(1)»Install and hand tighten[6x]
33. Water Pump Housing Bolt(1)»Tighten in sequence[6x]—Fastener Specifications



34. Engine Coolant Temperature Sensor Electrical Connector(1)»Connect



35. Radiator Inlet Hose(3)@Water Pump»Install
36. Engine Coolant Air Bleed Hose(2)@Water Pump»Install
37. Hose Clamp(1)»Engage[2x]—Hose Clamp Replacement Guidelines - Spring Type



38. Radiator Outlet Hose(2)@Water Pump»Install
39. Radiator Outlet Hose Clamp(1)»Engage—Hose Clamp Replacement Guidelines - Spring Type



40. Heater Water Auxiliary Pump Hose(3)@Water Pump»Install
41. Heater Inlet Hose(2)@Water Pump»Install
42. Hose Clamp(1)»Engage[2x]—Hose Clamp Replacement Guidelines - Spring Type



43. Air Conditioning Compressor(1)»Install



44. Air Conditioning Compressor Bolt(1)»Loosely install
45. Air Conditioning Compressor Stud(3)»Install and tighten—Fastener Specifications
46. Air Conditioning Compressor Bolt(1)»Tighten—Fastener Specifications
47. Air Conditioning Compressor Nut(2)»Install and tighten—Fastener Specifications



48. Generator(1)»Install



49. Generator Bolt(1)»Install and tighten—Fastener Specifications
50. Generator Bolt(2)»Install and tighten—Fastener Specifications



51. Engine Cooler Fan(1)@Engine Radiator»Install



52. Engine Coolant Fan Bracket Bolt(1)»Install and tighten[2x]—Fastener Specifications



53. Transmission Fluid Cooler Pipe Clip(1)»Secure



54. Transmission Fluid Cooler Pipe Clip(2)»Install[2x]
55. { If equipped }Transmission Fluid Cooler Pipe Bolt(1)»Install and tighten—Fastener Specifications



56. Engine Oil Cooler Hose(1)@Engine Radiator»Install[2x]
57. Engine Oil Cooler Pipe Bracket Bolt(3)»Install and tighten—Fastener Specifications
58. Engine Oil Cooler Retainer(2)»Install NEW[2x]



59. Position the wiring harness.(3)
60. Electrical Connector(1)»Connect
61. Wiring Harness Retainer(2)»Install[2x]



62. Position the wiring harness.(2)
63. Electrical Connector(3)»Connect
64. Wiring Harness Retainer(1)»Install[2x]



65. Radiator Inlet Hose(3)@Engine Radiator»Install
66. Radiator Inlet Hose Clamp(1)»Engage—Hose Clamp Replacement Guidelines - Spring Type
67. Radiator Inlet Hose Clip(2)»Install



68. Radiator Surge Tank Outlet Hose(3)»Move into position
69. Radiator Surge Tank Outlet Hose Clip(2)»Install[2x]



70. Engine Oil Cooler Hose Clip(1)»Secure



71. Starter Solenoid Cable(2)»Install
72. Battery Positive Cable Nut(1)»Install and tighten—Fastener Specifications
73. Electrical Connector(3)»Connect




Note: The OEM replacement stretchy accessory drive auxiliary belt is packaged with a disposable installation tool and installation instructions.

74. Install the accessory drive auxiliary belt (1) following the instructions included with the accessory drive auxiliary belt.
75. Inspect the accessory drive auxiliary belt (1) for proper installation and alignment.



76. Rotate the crankshaft balancer (1) an additional 360 degrees to ensure proper accessory drive auxiliary belt installation.



77. Position the accessory drive primary belt (4) on the belt idler pulley (2), fan and water pump pulley (3), and generator (1).



78. Install the EN-51767-2 Stretchy Belt Installer (1) onto the crankshaft balancer.



79. Position the accessory drive primary belt (2) on the crankshaft balancer.
80. Slowly rotate the crankshaft balancer in a clockwise direction until the accessory drive primary belt (2) fully seats on the crankshaft balancer.
81. Remove the EN-51767-2 Stretchy Belt Installer (1) from the crankshaft balancer.



82. Inspect the accessory drive primary belt (1) for proper installation and alignment.



83. Rotate the crankshaft balancer (1) an additional 360 degrees to ensure proper accessory drive primary belt installation.



84. Engine Wiring Harness Fuse Block Bracket(3)»Install
85. Retaining Tab(1)»Engage
86. Engine Wiring Harness Fuse Block Bracket Bolt(2)»Tighten[2x]—Fastener Specifications



87. Electrical Connector(1)»Install[4x]



88. Engine Wiring Harness Junction Block(3)»Install
89. Retaining Tab(1)»Engage[4x]
90. Engine Wiring Harness Junction Block Bolt(2)»Tighten[4x]—Fastener Specifications



91. Starter Solenoid Cable(4)»Install
92. Battery Positive Cable Nut(3)»Install and tighten—Fastener Specifications
93. Engine Wiring Harness Junction Block Cover(2)»Install
94. Retaining Tab(1)»Engage[2x]



95. Air Cleaner Outlet Duct(3)»Install
96. Air Cleaner Outlet Duct Clamp(2)»Tighten[2x]—Fastener Specifications
97. Positive Crankcase Ventilation Fresh Air Tube(1)»Connect—Plastic Collar Quick Connect Fitting Service



98. Air Cleaner Outlet Duct Bracket Bolt(1)»Install and tighten—Fastener Specifications
99. Install engine wiring harness to air cleaner outlet duct bracket.
100. Fill the engine oil to the proper level with NEW engine oil.
• Approximate Fluid Capacities
• Adhesives, Fluids, Lubricants, and Sealers
101. Connect the battery negative cable.Battery Negative Cable Disconnection and Connection
102. Fill the cooling system.Cooling System Draining and Filling
103. Start the engine and check for coolant leaks.
104. Check for oil leaks.
105. Perform a crankshaft position variation learn. Crankshaft Position Variation Learn