Fuel Tank Fuel Pump Module Replacement (AWD)

Special Tools

CH 52075 Fuel Sender Lock Ring Wrench

Equivalent regional tools:Special Tools

Removal Procedure

Warning: Refer to Diesel/Gasoline Vapors Warning.

Warning: Refer to Safety Glasses Warning.

  1. Fuel Tank»Remove—Fuel Tank Replacement

    2. Object ID: 4596020
  2. Electrical Connector(1)»Disconnect[3x]
  3. Evaporative Emission Canister Vent Hose(2)»Disconnect—Plastic Collar Quick Connect Fitting Service
  4. Fuel Tank Vent Hose(3)»Disconnect—Plastic Collar Quick Connect Fitting Service
  5. Fuel Pump Fuel Feed Hose(4)»Disconnect—Plastic Collar Quick Connect Fitting Service

    6. Object ID: 4596021
  6. Fuel Pump Lock Ring(1)»Remove—CH 52075 Fuel Sender Lock Ring Wrench

    7. Object ID: 4596025
  7. Electrical Connector(1)»Disconnect
  8. Transfer Hose (2)»Disconnect—Plastic Collar Quick Connect Fitting Service
  9. Fuel Tank Vent Hose(3)»Disconnect—Plastic Collar Quick Connect Fitting Service

    10. Object ID: 4596023
  10. Fuel Tank Fuel Pump Module(1)»Remove
  11. O-Ring(2)»Remove and DISCARD

Installation Procedure


    Object ID: 4596023
  1. O-Ring(2)»Install NEW
  2. Fuel Tank Fuel Pump Module(1)»Install

    3. Object ID: 4596025
  3. Fuel Tank Vent Hose(3)»Connect—Plastic Collar Quick Connect Fitting Service
  4. Transfer Hose (2)»Connect—Plastic Collar Quick Connect Fitting Service
  5. Electrical Connector(1)»Connect

    6. Object ID: 4596021
  6. Fuel Pump Lock Ring(1)»Install—CH 52075 Fuel Sender Lock Ring Wrench

    7. Object ID: 4596020
  7. Fuel Pump Fuel Feed Hose(4)»Connect—Plastic Collar Quick Connect Fitting Service
  8. Fuel Tank Vent Hose(3)»Connect—Plastic Collar Quick Connect Fitting Service
  9. Evaporative Emission Canister Vent Hose(2)»Connect—Plastic Collar Quick Connect Fitting Service
  10. Electrical Connector(1)»Connect[3x]
  11. Fuel Tank»Install—Fuel Tank Replacement