
Service Information
2017 Chevrolet Volt |
Volt Service Manual (9301376) |
Document ID: 4072344
Strut Assembly Removal and Installation
Special ToolsEN-45059 Torque Angle Meter
Equivalent regional tools:Special Tools
Removal Procedure- Air Inlet Grille Panel»Remove—Air Inlet Grille Panel Replacement
- Raise and support the vehicle.Lifting and Jacking the Vehicle

- Front Wheel Speed Sensor Grommet (1)@Strut Assembly»Remove—Front Wheel Speed Sensor Replacement

- Front Stabilizer Shaft Link(1)@Strut Assembly»Separate—Stabilizer Shaft Link Replacement

- Steering Knuckle Nut(1)»Remove[2x]
- Steering Knuckle Bolt(2)»Remove[2x]
DISCARD the bolts.

- Remove the plugs that cover the front suspension strut mount fasteners. (1)

- Front Suspension Strut Mount Bolt(1)»Remove[2x]
DISCARD the bolts.
Note:
- If the front strut assembly has been replaced previously, a third front suspension strut mount bolt may be present instead of a front suspension strut mount nut.
- If a third front suspension strut mount bolt is present, DISCARD the bolt along with the other two front suspension strut mount bolts as in the previous removal step.
- Front Suspension Strut Mount Nut(2)»Remove
DISCARD the nut.

- Remove the front suspension strut assembly (1) from the vehicle.

Note:
- The front suspension strut assembly comes from the factory with a stud in one of the front suspension strut mount holes that is used in the factory to align the assembly. The stud is torque-to-yield and should NOT be reused.
- When reinstalling the front suspension strut assembly, engineering recommends removing the stud from the front suspension strut mount and replacing it with a third bolt. The bolt is the same part number as the other two mount bolts.
- Front Suspension Strut Mount Stud »Remove
DISCARD the stud.
Installation Procedure

- Position the front suspension strut assembly (1) on the vehicle.

Caution: This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.
- Front Suspension Strut Mount Bolt(1)»Install[3x]
Install NEW bolts.
- Use the EN-45059 meter to tighten the front suspension strut mount bolts. (1)
Tighten- First Pass: 22 N·m (16 lb ft)
- Final Pass: (30–45 degrees)

- Install the plugs that cover the front suspension strut mount fasteners. (1)

- Steering Knuckle Bolt(2)»Install[2x]
Install NEW bolts.
- Steering Knuckle Nut(1)»Install[2x]
- Use the EN-45059 meter to tighten the steering knuckle nuts. (1)
Tighten- First Pass: 100 N·m (74 lb ft)
- Final Pass: (45–60 degrees)

- Front Stabilizer Shaft Link(1)@Strut Assembly»Install—Stabilizer Shaft Link Replacement

- Front Wheel Speed Sensor Grommet (1)@Strut Assembly»Install—Front Wheel Speed Sensor Replacement
- Air Inlet Grille Panel»Install—Air Inlet Grille Panel Replacement
- Measure and adjust the wheel alignment.Wheel Alignment Measurement