Fluid Leak Diagnosis

General Method

Powder Method

Dye and Black Light Method

A fluid dye and black light kit is available from various tool manufacturers.

Find the Cause of the Leak

Pinpoint the leak and trace the leak back to the source. You must determine the cause of the leak in order to repair the leak properly. For example, if you replace a gasket, but the sealing flange is bent, the new gasket will not repair the leak. You must also repair the bent flange. Before you attempt to repair a leak, check for the following conditions, and make repairs as necessary:

Gaskets:
  • Fluid level/pressure is too high
  • Plugged vent or drain-back holes
  • Improperly tightened fasteners
  • Dirty or damaged threads
  • Warped flanges or sealing surface
  • Scratches, burrs, or other damage to the sealing surface
  • Damaged or worn gasket
  • Cracking or porosity of the component
  • Improper sealant used, where applicable
  • Incorrect gasket
Seals:
  • Fluid level/pressure is too high
  • Plugged vent or drain-back holes
  • Damaged seal bore
  • Damaged or worn seal
  • Improper installation
  • Cracks in component
  • Manual shaft or output shaft surface is scratched, nicked, or damaged
  • Loose or worn bearing causing excess seal wear

Possible Points of Fluid Leaks

Transmission Valve Body Cover:
  • Incorrectly tightened bolts
  • Improperly installed or damaged gasket/seal
  • Damaged mounting face
  • Incorrect gasket seal
Case Leak:
  • Damaged input speed sensor seal
  • Damaged manual shaft seal
  • Loose or damaged oil cooler lines/seals
  • Worn or damaged axle shaft oil seal
  • Loose line pressure pipe plug or fluid level pipe plug
  • Porous casting
  • Warped torque converter housing
  • Damaged converter housing to case seal
Leak at the Torque Converter End:
  • Converter leak in the weld area
  • Converter seal lip cut. Check the converter hub for damage
  • Converter seal bushing moved forward and damaged
  • Converter seal garter spring missing from the seal
  • Porous casting of the torque converter housing
Leak at the Vent:
  • Overfilled system
  • Water or coolant in the fluid; The fluid will appear milky
  • Transmission case porous
  • Incorrect fluid level indicator causing an overfilled system
  • Plugged vent
Leak Inspection Points – Hybrid:
Object ID: 2675109
(1)

Fill Cap Seal

(2)

Control Valve Body Cover Hole Seal

(3)

Line Pressure Tap Plug

(4)

A/Trans Auxiliary Fluid Pump Gasket

(5)

A/Trans Auxiliary Fluid Pump Seal

(6)

Converter Housing to Case Joint

(7)

A/Trans Auxiliary Fluid Pump Cover Seal

(8)

Control Valve Body Cover Gasket

(9)

A/Trans Auxiliary Fluid Pump Outlet Pipe Seal Assembly

(10)

Drive Shaft Oil Seal Assembly

(11)

Oil Level Plug

(12)

A/Trans Input Speed Sensor Assembly O-Ring Seal

(13)

Torque Converter Assembly

(14)

Front Wheel Drive Shaft Oil Seal Assembly

(15)

A/Trans Auxiliary Fluid Inlet Pump Seal

(16)

A/Trans Auxiliary Fluid Pump Motor Cover Seal – O-Ring

(17)

Torque Converter Fluid Seal Assembly

(18)

Manual Shift Shaft Seal

(19)

Drain Plug